ITRS UPDATE
Comparing the defect reduction sections of the most recent versions
of the roadmap
David Jensen, AMD; Christopher Long, IBM/Sematech; Robin
Worley, Texas Instruments/Sematech; Fred Lakhani, Sematech;
and Kenneth W. Tobin, Oak Ridge National Laboratory
The International Technology Roadmap for Semiconductors details the
challenges of finding ever-smaller needles in an ever-larger haystack.
The semiconductor industry is constantly refining new technology generations
and the plans required to realize them. The 1999 revision of the industry's
plan, The International Technology Roadmap for Semiconductors (ITRS),
is the result of a yearlong effort to acquire input, debate concepts,
and negotiate consensus among various international and domestic working
groups on how semiconductor manufacturing technology is likely to progress
in the months and years ahead--or at least until the next roadmap revision.1
The Defect Reduction International Technology Working Group (DR ITWG)
received excellent feedback and participation from domestic working groups
in Japan, Taiwan, and the United States. It also held informal discussions
with yield personnel in Europe and discussed some yield-related topics
with Korean representatives from working groups with other thrusts. Input
from both high-volume manufacturers of DRAMs and cost-conscious, yet technology
aggressive, foundries was considered by the DR ITWG, and much of its work
in process was presented in open workshops and industry forums to solicit
feedback from interested individuals.
In 1998, MICRO's "Mapping the Roadmap" series provided
a detailed review of the defect reduction (DR) sections in the 1997 revision
of the roadmap, then known as the National Technology Roadmap for Semiconductors
(NTRS).26 This article presents an overview of
differences between the DR sections in the 1997 NTRS and the 1999
ITRS. The introductory section also provides a brief review of
the major differences between the roadmaps in terms of technology nodes,
die sizes, and yield targets. The ITRS is available through Sematech
or the SIA, and readers are encouraged to consult it for further details.
Overall Roadmap Technology Characteristics
The major industry indicators that drive the ITRS are shown
as overall roadmap technology characteristics (ORTC) in Table I. The table
provides annual goals for the key node indicators in the years 19992005
and three-year predictions for subsequent years through 2014. Technology
requirements also are presented in this way in the ITRS. With the
current pace of the industry, the International Roadmap Committee felt
that this format was an appropriate way to focus on urgent technology
needs in the short term.
|
Technology
Node
Indicators
|
Year of First Product Shipment (Technology
Generation)
|
|
1999
(180 nm)
|
2000
|
2001
|
2002
(130 nm)
|
2003
|
2004
|
2005
(100 nm)
|
2008
(70 nm)
|
2011
(50 nm)
|
2014
(35 nm)
|
|
DRAM half-pitch (nm)
|
180
|
165
|
150
|
130
|
120
|
110
|
100
|
70
|
50
|
35
|
|
MPU gate length (nm)
|
140
|
120
|
100
|
85
|
80
|
70
|
65
|
45
|
32
|
22
|
|
MPU/ASIC half-pitch (nm)
|
230
|
210
|
180
|
160
|
145
|
130
|
115
|
80
|
55
|
40
|
|
ASIC gate length (nm)
|
180
|
165
|
150
|
130
|
120
|
110
|
100
|
70
|
50
|
35
|
Table I: Overall roadmap technology characteristics (ORTC) by technology
node.
Technology Nodes. Of greatest importance--and interest--to
the industry are the ORTC technology nodes, which define the rates at
which critical dimensions will shrink. In the ITRS, DRAM half-pitch
and microprocessor unit (MPU) isolated linewidth remain the primary technology
node indicators. In the most recent roadmaps, these indicators have both
been on a cycle of a 70% reduction every two years. With the 1999 revision,
there will be one more two-year cycle for MPU isolated linewidth, while
the DRAM half-pitch dimension will be on a three-year cycle. These unsynchronized
cycles mean that MPU gate length will lead the DRAM half-pitch by approximately
three to four years. In addition, industry benchmarking has shown that
the MPU half-pitch typically lags behind the DRAM half pitch by approximately
15%.
Die Size. Another important component of the ORTC
is die size and its related dependencies, including litho field size,
yield, wafer size, and affordable cost. During the roadmap revision process,
various models were used for forecasting the rate of change in die size.
These models ranged from the historical rate of doubling die size every
two technology nodes (six years) to a model that maintained a constant
die size for each phase within a product life cycle. As a result of these
modeling activities, it was determined that the desired pace of DRAM product
introduction cannot be met with litho and cell-layout-factor (that is,
process and design) improvements alone, and that a modest die-size growth
(20% every four years) will be necessary. However, significant gaps in
technological capabilities must be addressed in order to achieve the forecast
cell-layout-factor requirements.
Yield Targets. Finally, international cooperation
allowed for DR ITWG to set yield targets based on actual factory performance.
Of course, numerous factors will determine individual company targets
and results, but the ORTC yield targets for both DRAMs and MPUs were set
to accommodate defect budget calculations.
Difficult Challenges
Despite all the yield learning the semiconductor industry has
achieved over the past few years, many DR issues identified in the 1997
NTRS as "difficult challenges" remain unchanged. In addition, increased
emphasis on ever-smaller defects and on yield loss from systematic mechanisms
means that localizing nonvisual defects--previously identified as a challenge
for technology nodes beyond 100 nm--is a current difficult challenge.
The significant challenges in the >100-nm technology nodes can be categorized
as follows:
- Yield Models. Random, systematic, parametric, and memory redundancy
models must be developed and validated to correlate process-induced
defects, equipment-generated particles, and product and process measures
to yield.
- High-Aspect-Ratio Inspection. High-speed, cost-effective tools
must be developed that rapidly detect defects associated with high-aspect-ratio
contacts, vias, and trenches and especially defects near or at the bottoms
of these
features.
- Trace Impurity Specifications. Test structures and advanced
modeling are needed to determine the effects of trace impurities on
device performance, reliability, and yield.
- Defect Sourcing. Automated, intelligent analysis and reduction
algorithms that correlate facility, design, process, test, and work-in-process
(WIP) data must be developed to enable the rapid root-cause analysis
of yield-limiting conditions.
- Nonvisual Defects. Failure analysis tools and techniques are
needed to enable the localization of defects where no visual defect
is detected.
- These issues are addressed in the following sections, which discuss
the provisions of the ITRS's four DR sections: Yield Model and
Defect Budgeting, Defect Detection, Defect Sources and Mechanisms, and
Defect Prevention and
Elimination.
Yield Model and Defect Budgeting
One goal of the roadmaps is to establish process equipment defect
budgets based on the corresponding yield targets. The three major differences
between the 1997 NTRS and the ITRS in the areas of yield modeling and
defect budgeting are described below, followed by a review of the yield
model validation methods that were used by the working group.
Changes in Defect Budget Projections. In previous versions
of the roadmap, process-induced defect (PID) budget projections were made
only for MPUs; the ITRS also includes such projections for DRAMs. In general,
the requirements for MPUs are stricter than those for DRAMs because the
increasing number of back-end-of-line layers on MPUs makes their production
process more complex. Figure 1 shows the defect budget values for a generic
metal-etch tool versus time for both DRAMs and MPUs.
Figure 1: ITRS DRAM and MPU defect targets for metal etch by year.
A second change involved the assumptions used in calculating the PID
budget targets. In previous roadmaps, PID budget projections were based
on the assumption that yield was limited entirely by random defects. In
developing the ITRS, assumptions also were made regarding systematic-limited
yield targets at specific points in the yield ramp cycle based on discussions
with domestic and international manufacturers of both MPUs and DRAMs.
The defect budget technology requirement assumptions used in the 1997
and 1999 roadmaps are summarized in Table II.
Budget
Category |
1997 NTRS
|
1999 ITRS
|
Target
product
|
MPU
|
MPU
|
DRAM
|
Yield ramp
phase
|
First
year
|
Ramp
phase end
|
Production
phase end
|
|
Y0 (%)
|
60
|
75
|
85
|
|
YR (%)
|
60
|
83
|
89.5
|
|
YS (%)
|
100
|
90
|
95
|
|
Cluster parameter
|
2
|
5
|
5
|
|
Chip size
|
340 mm2 in 1999, then increasing
|
170 mm2 through 2002 then increasing,
|
132 mm2 in 1999,
then increasing
|
Table II. Defect budget technology requirement assumptions 1997 vs.
1999.
Finally, in the 1997 NTRS, PID budget projections were provided for typical
tools within given process zones. In the new roadmap, projections of PID
budget values are provided for specific generic tool categories for both
MPUs and DRAMs. Table III lists both the 1997 process zone categories
and 1999 tool groups, and Figure 2 provides examples of the old and new
defect targets for one process area: lithography.
|
1997 NTRS Process Zone Category
|
1999 Generic Tool Groups
|
| BEOL interconnect |
Metal CVD
Metal electroplate
Metal etch
Metal PVD
|
| BEOL planarization |
CMP insulator
CMP metal
Dielectric track |
| BEOL surface prep |
CMP clean |
| FEOL doping |
Implant high current
Implant low/medium current |
| FEOL interconnect |
Plasma etch |
| FEOL surface prep |
Plasma strip
Vapor-phase clean
Wet bench |
| FEOL thermal/thin film |
CVD insulator
CVD oxide mask
Furnace CVD
Furnace fast ramp
Furnace oxide/anneal
RTP CVD
RTP oxide/anneal |
| FEOL/BEOL litho |
Coat/develop/bake
Litho cell
Litho stepper |
| FEOL/BEOL metrology |
Inspect PLY
Inspect visual
Measure CD
Measure film
Measure overlay
Test |
| FEOL/BEOL wafer handling |
Wafer handling |
Table III: Defect budget categories: 1997 vs. 1999
Figure 2: Lithography tool defect targets for MPUs: 1997 vs. 1999.
Figure 3: Aspect ratios at future technology nodes identified in the
ITRS.
Sematech Defect Budget Validation Study. In general terms, the overall
die yield (Y0) of a semiconductor manufacturing process
can be described as the product of a systematic-limited yield component
(YS) and a random-defect-limited yield component (YR).
YR itself can be described by the negative binomial
yield model
where YR is a function of the critical area of a device
(A), the defect density (D0), and the cluster factor
( ).
The defect budget requirements in the ITRS were calculated using
this negative binomial model and were based on the results of a 1999 study
of current particle-per-wafer-pass and PID levels conducted by Wright
Williams & Kelley (Pleasanton, CA) for Sematech. The data were collected
at four participating Sematech member companies representing 164 tools,
which were divided into 30 distinct generic tool categories.
In order to extrapolate PID budgets to other technology nodes,
the researchers took into consideration projected increases in chip size,
projected increases in process complexity (as reflected in the number
of mask levels), and shrinking feature sizes. The PID extrapolation equation
was used to calculate budget values both forward and backward in technology
node from a 150-nm ground-rule process. In the equation, PID is in defects
per square meter, F is the average faults per mask level, S
is the minimum defect size, and n refers to the technology node.
All PID budget values were defined with respect to a critical defect size
of 75 nm. This method tends to be a worst-case model, since all process
steps are assumed to be at minimum device geometry, where in actuality
many processes allow process zones with more relaxed geometries. However,
because the same tools are used for both minimum and relaxed geometries,
this worst-case model yields relevant results.
For DRAMs, the random fault density used to calculate faults per
mask level (for use in the PID extrapolation equation) was based only
on the periphery (logic/decoder) area of the chip, which is projected
in the ORTC to be 30% of chip area at the stated product maturity level.
Because there is no redundancy in the periphery, this portion of the chip
must consistently achieve the 89.5% random-defect-limited yield. It was
assumed that the core (array) area of a DRAM can implement sufficient
redundancy to attain the overall yield target of 85%.
In the future, the periodic validation of random-defect-limited-yield
PID budget targets will be required. In addition, methods to model parametric-limited
yield, systematic-defect-limited yield, and circuit-limited yield mechanisms
should be investigated in order to address those yield loss issues that
are usually dominant during the early phases of a yield ramp.
Defect Detection
The future technology requirements for the detection, classification,
and review of process related defects are addressed in the defect detection
section of the various roadmaps. Generally, those areas identified as
challenges in previous versions continue as such in the ITRS.
High-Aspect-Ratio Inspection Capabilities. The 1997 NTRS
emphasized the need for high-aspect-ratio inspection tools, and this is
again listed as a difficult challenge in the 1999 roadmap. Because aspect
ratios as high as 10:1 or 12:1 are projected within the next few technology
nodes, as shown in Figure 3, there will be a critical need for a high-speed
inspection tool specifically made to look into the bottoms of vias, trenches,
and canals for residues and contamination. The existing optical tools
used to inspect the surfaces of patterned wafers may find a limited number
of defects between metal or poly lines, but there are now no high-throughput
tools that can look deep into the grooves of tightly pitched lines and
contacts, vias, and similar holes.
Electron-Beam Inspection Tools. Scanning electron microscopy
(SEM) tools based on E-beam technology can detect sub-100-nm defects on
patterned wafers and are also capable of finding contact or via defects
by using voltage-contrast methodologies. However, the analysis process
is time-consuming, and only after contacts, trenches, or vias have been
filled does voltage contrast work to locate the problem. The analysis
process must then be confirmed by reacquiring the defect in a second SEM
image and cross-sectioning the suspected opening. Because the corrected
die is no longer functional when it has been cut, yield loss becomes an
issue. In addition, E-beam-inspected wafers are not routinely returned
to the process flow, and questions remain about the effect on ultrathin
oxides of the charging necessary for voltage-contrast imaging.
While the ability to find ever-smaller defects is an important
defect detection issue, the time required to do so also directly affects
the sampling methods that can be used to meet yield targets. A few years
ago inspecting an entire cassette of wafers completely was the norm. Today's
tool set must go slower to gain the sensitivity required to find the smaller
defects. As can be seen in Figure 4, which includes 1994, 1997, and 1998
NTRS goals, the current patterned-wafer inspection tools capable of detecting
defects <100 nm are losing the throughput battle. In this regard, E-beam
tools can be an excellent means for investigating processes under development
but will be of only limited use in in-line inspections.
Figure 4: Throughput vs. minimum detectable defect for current inspection
tools.
Automatic Defect Classification. Introduced in the 1997 roadmap,
automatic defect classification (ADC) is quickly becoming a de facto requirement
for meeting DR goals. Whether it is done on a defect detection or review
tool, ADC can separate various defect types or classes with much greater
accuracy than human operators. However, current ADC systems are limited
in the number of classifications they can effectively analyze, and the
generation of the classifiers is time-consuming. The ITRS thus continues
to recognize the need for improved classification systems. As the industry
moves to smaller and smaller defect sizes, the ability to distinguish
between defects becomes increasingly difficult. Tools are needed that
can simultaneously detect and differentiate between multiple killer-defect
types at high capture rates and throughputs. Advanced ADC systems should
also be capable of analyzing defect categories for some level of compositional
information. Going even further, the tools should be able to project a
potential point of origin for each defect type based on the location of
the lot and a given process flow sequence.
Although new tools have been introduced since the 1997 NTRS, they
have not addressed the need for high-speed inspection, classification,
and characterization of the <100-nm defects that will characterize
future technology nodes. Perhaps novel techniques such as acoustics or
laser tools that have parallel light sources will provide solutions. In
any case, new tools that have both the sensitivity and throughput capabilities
required to function as in-line process monitors will be needed.
Defect Sources and Mechanisms
The defect sources and mechanisms (DSM) sections in the various
roadmaps provide an overview of the technology requirements for identifying
defect sources and investigating the related defect-creation mechanisms.
The DSM portion of the ITRS contains several enhancements over the 1997
roadmap.
Integrated Yield Management. To emphasize the impact on
yield of visible defects, nondetectable defects, parametric problems,
and electrical faults caused by process-induced defects or some interaction
between product design, process technology, and product test, the ITRS
identifies an integrated approach to yield management as an overarching
objective for defect sourcing and yield learning.
Defect-Sourcing Complexity Factor. The fault-isolation
complexity factor in the 1997 NTRS has been replaced with a defect-sourcing
complexity factor in order to highlight the defect-sourcing challenge.
This defect-sourcing complexity factor is defined as the product of the
logic transistor density (number per square millimeter), the number of
steps in the integrated process flow, and 106. The needle-in-the-haystack
challenge facing the industry in terms of this complexity factor is outlined
in Figure 5 and Table IV.
Figure 5: The needle-in-the -haystack challenge over various technology
nodes. The ratio of haystack to needle increases by 740x from the 180-nm
node to the 35-nm node.
|
Budget
Category
|
Year of First Product Shipment
(Technology Generation)
|
|
1999
(180 nm)
|
2002
(130 nm)
|
2005
(100 nm)
|
2008
(70 nm)
|
2011
(50 nm)
|
2014
(35 nm)
|
| Logic transistor density/mm2
(104) |
7
|
18
|
41
|
100
|
247
|
609
|
| No. of process steps |
380
|
430
|
480
|
530
|
580
|
630
|
| Defect sourcing complexity factor (106) |
27
|
76
|
195
|
530
|
1433
|
3837
|
| Defect sourcing complexity trend (X) |
1
|
3
|
7
|
20
|
54
|
144
|
Table IV: The defect-sourceing technology challenge over various technology
nodes.
Data Volume. In view of the explosive growth of yield-related data and
their importance for yield management, projected data volumes for future
technology nodes have been included in the ITRS technology requirements
table. Moreover, key findings from a Sematech sponsored 1999 data management
system (DMS) assessment study have been included among the roadmap's supplemental
materials. Figure 6 presents a summary of the top R&D issues derived
from the survey, listed in the order that they should be addressed. (Although
the issues at the bottom of the figure will have the greatest effects
on DMS technologies, the infrastructure needed to achieve those effects
depends on addressing the top issues first.) A sampling of these key areas
for R&D investment is reviewed below.
Figure 6: Summary of R&D issues derived from the Sematech DMS
survey.
- DMS/WIP Integration. Effective integration of WIP data into
data management systems will provide a reliable association of specific
process events with process equipment, facilitating the development
of advanced tool control concepts.
- Integration of DMS and IC Design Data. Current data management
systems make little or no use of IC design data. Design-for-test and
new design strategies could result from a closer integration of these
data systems and engineering groups.
- Event-Driven Data Mining. Data mining is currently done manually
and empirically. The ability to initiate data-mining processes based
on statistical process control information, context information (for
example, from ADC, spatial signature analyses, and wafer tracking),
and other process cues would provide automation capability and reduce
the dependence on limited human resources.
- DMS for Advanced Tool/ Process Control. Data management systems
are already being used as simple tool controllers (for example, to shut
down a tool that is running out of specification), but strategies and
methods to provide more advanced capabilities for tool and process control
are needed. Indeed, advanced, autonomous DMS tool control is the Holy
Grail of yield management.
Defect Sources versus Defect Mechanisms. The ITRS
differentiates between defect sourcing and defect mechanisms, defining
the former as identifying the point of occurrence of visible or nondetectable
defects, parametric problems, or electrical faults. The new roadmap also
provides supplemental material on various yield-detracting mechanisms,
including process equipment mechanisms, parameter control and process-to-process
interaction, design-to-process interaction, and design and process interaction
with test.
Yield-Learning Assumptions. For the first time, the 1999
roadmap lists a clear set of yield-learning assumptions. These assumptions
include keeping yield ramps at current benchmark levels and sourcing new
yield detractors within 50% of theoretical cycle time despite the growing
chip complexity, higher data volume, new materials, and novel device
structures.
New Areas of Research. The "potential solutions" table
in the ITRS has been expanded from former versions to include such areas
of new research as automation methods to correlate design, process, and
test; fault-to-defect mapping; design-to-process interaction modeling;
process capability analysis; and predictive parametric disturbance modeling.
Defect Prevention and Elimination
Focusing on the cleanliness of process materials and the environment,
the defect prevention and elimination (DPE) sections of the roadmaps present
technology requirements based on the findings and analyses in other roadmap
sections. Changes in the ITRS affect such areas as water and air.
In the 1998 electronic update of the NTRS, state-of-the-art values
for TOC levels in deionized (DI) water were included in the DP section
for the first time, although it was acknowledged that it is difficult
to find yield correlations at such low levels. Additionally, the particle-level
requirements for DI water systems were presented in the update as "solutions
being pursued" rather than as "no known solutions." These two changes
have been carried forward to the 1999 ITRS. In addition, commentary on
the need for reduced water consumption has been added.
Another change in the ITRS is that airborne molecular contamination
(AMC) requirements have undergone several clarifications. For example,
it is explained that because coefficients for organics vary greatly with
molecular structure and are also dependent on surface termination, molecular
weights <250 amu are not considered detrimental because of their higher
volatility. In addition, dopants have been added to the AMC requirements.
The key difficult challenge within the DPE section, however, remains
the need for test structures and advanced modeling to determine the effects
of trace impurities on device performance, reliability, and yield. Without
such correlations, it is very difficult to predict the need for increasing
levels of material purity, and without such predictions, semiconductor
manufacturers run the risk of not having the right materials and distribution
systems available in conjunction with new processes and products. Generally
speaking, the lack of a clear correlation between impurities and device
performance has led either to a direct relaxation of material impurity
requirements or the postponement of possible improvements.
Conclusion
During the interactions among working groups that led to the 1999
ITRS, some themes emerged that seem to sum up the current state
of defect reduction efforts. First and foremost, because the systematic
component of yield is considered the major yield limiter during early
yield ramps, this area must become a key focus of research and development.
Addressing these systematic mechanisms through integrated and automatic
process control will provide the ability to rapidly optimize process parameters
and prevent defect excursions, thus achieving high yields in the early
phases of the yield-learning process. And, once high yields are achieved,
equipment control must remain paramount to minimize defect excursions
in high-volume production.
Although high-speed inspection tools that can detect defects associated
with high-aspect-ratio features do not yet exist, this inspection capability
will be critical to yield learning and process control in future technology
nodes, including in dual-damascene processing. The capture rate of most
defect detection tools at high throughputs falls off rapidly at the 130-nm
technology node. Bridging this gap will require a significant R&D
investment.
The development, advancement, and commercialization of data mining,
data management, knowledge discovery, and related tools and techniques
will also be critical to the success of integrated yield management and
accelerated yield learning. Sourcing nondetectable defects, parametric
problems, and electrical faults through a deeper understanding of design-to-process
interactions will become just as critical as sourcing visible defects.
Acknowledgments
The authors wish to acknowledge the significant contributions
of Mark Camenzind, Darren Dance, Mel Effron, Warren Evans, Bill Fil, Bill
Fosnight, Milt Godwin, Rick Jarvis, Toshihiko Osada, Mike Patterson, Vijay
Sankaran, Joe Seward, Arye Shapiro, Rebecca Tang, Wanda Tomlinson, and
Hank Walker. They would also like to acknowledge additional members of
the Defect Reduction Technology Working Group: Edward Akers, Bobby Bell,
Rob Cappel, Joe Danko, Derek Fischer, Tony Geller, Remo Kirsch, Madan
Kumar, Mark Louis, Jim McAndrew, Mike McIntyre, Tarun Parikh, Earl Prather,
Ralph Richardson, Tommy Thomas, Brad VanEck, Penny VanSickle, and Richard
Wang.
References
- The International Technology Roadmap for Semiconductors (San
Jose: SIA, 1999).
- D Jensen, C Gross, and D Mehta, "New Industry Document Explores Defect
Reduction Technology Challenges," MICRO 16, no. 1 (1998): 3544.
- DL Dance, D Jensen, and R Collica, "Developing Yield Modeling and
Defect Budgeting for 0.25 µm and Beyond," MICRO 16, no.
3 (1998): 5161.
- C Weber, D Jensen, and ED Hirleman, "What Drives Defect Detection
Technology?" MICRO 16, no. 6 (1998): 5175.
- C Gross et al., "Assessing Future Technology Requirements for
Rapid Isolation and Sourcing of Faults," MICRO 16, no. 7 (1998):
5768.
- D Jensen and W Fosnight, "Defect Prevention and Elimination: Where
the Rubber Hits the Road(map)," MICRO 16, no. 10 (1998): 4766.
David Jensen is the manager of the wafer fab group world-class
supplier program at AMD (Sunnyvale, CA). Until recently he was an AMD
assignee at Sematech in Austin, TX, where he served as manager of the
defect reduction technology program. Before this assignment his primary
responsibility at AMD involved developing and deploying contamination-free
manufacturing strategies, a role he also played at Digital Semiconductor
in Hudson, MA. Jensen served as cochair of the DR Crosscut Technology
Working Group for the 1997 revision of the NTRS and the 1999 revision
of the ITRS. Additionally, he was cochair of the 1999 DR ITWG, representing
the U.S. region. He has written and presented many papers on contamination
control and defect reduction technology and is a member of MICRO's editorial
advisory board. He holds a BS in mechanical engineering from Arizona State
University in Tempe. (Jensen can be reached at 512/602-6730 or david.jensen@amd.com.)
Christopher Long is a Sematech assignee from IBM working
as a project manager in the yield management tools program. Before joining
the consortium, his primary responsibility as a member of IBM's technical
staff was yield characterization of 1664-Mb DRAM products. Long
has published and presented several papers on yield modeling and defect
reduction technology. He holds a BS in physics from Beloit College in
Beloit, WI, and an MS in engineering from the Thayer School of Engineering,
Dartmouth College, in Hanover, NH. (Long can be reached at 512/356-3916
or chris.long@sematech.org.)
Robin Worley is the project manager for advanced defect
detection at Sematech. He is an assignee from Texas Instruments, where
he was section head for yield enhancement of logic circuits in the DP-1
facility. Worley has worked in yield enhancement for about 10 years and
served as cochair of the domestic working group for the ITRS. He has also
worked at ASM America as a CVD process development engineer in the R&D
applications lab. He has a BS in electrical engineering technology from
Texas Tech University in Lubbock. (Worley can be reached at 512/356-3946
or robin.worley@sematech.org.)
Fred Lakhani is a program mentor for the yield management
tools organization at Sematech and leads projects in computer-aided fault-to-defect
mapping and automated image retrieval. He has held many engineering and
management positions in device characterization and yield management and
has published numerous articles in these fields. Lakhani served as cochair
of the working group on the defect sources and mechanisms portion of the
DR section of the ITRS. He has a BSEE from the University of Texas in
Arlington and an MSEE in materials and devices from Southern Methodist
University in Dallas. He is also a graduate of the Institute of Managerial
Leadership at the University of Texas in Austin. (Lakhani can be reached
at 512/356-7011 or fred.lakhani@sematech.org)
Kenneth W. Tobin, PhD, leads the image science and machine
vision group at the Oak Ridge National Laboratory (Oak Ridge, TN). His
technical research includes scene analysis and pattern recognition for
machine vision as applied to industrial real-time, high-speed inspection
and automation problems. He has authored or coauthored more than 76 technical
publications in the areas of nondestructive testing and analysis, signal
and image processing, and pattern recognition. He holds three U.S. patents,
with three additional patents pending, in the areas of computer vision
and photonics. Tobin has conducted research on rapid yield learning with
the semiconductor industry since 1992, including studies on image defect
classification, wafer-map spatial signature analysis, and content-based
image retrieval. He has a BS in physics and an MS in nuclear engineering
from Virginia Tech in Blacksburg and a PhD in nuclear engineering from
the University of Virginia in Charlottesville. (Tobin can be reached at
865/574-8521 or tobinkwjr@ornl.gov)

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